Inline System Connected to Conveyor, How to Install Without Stopping Production
When building an inline system by connecting a conveyor to an existing production line, the most important criterion is not simply attaching equipment, but synchronizing it stably without interrupting the current flow. JS SYSTEM's AMB 1500 S/T is an Automatic Inline Strapping Machine designed to reduce the burden of integration with existing lines, based on a processing speed of 28 cycles/min, the first domestically developed full-servo automatic control Auto-Einstellung, and box transfer and banding speed adjustment functions. For sites aiming to minimize production downtime, it is necessary to review the Auto-Einstellung range, conveyor linkage, and after-sales response system before the installation method.
Top Speed in the Industry
Inline processing performance synchronized with the existing transfer flow
Energy Savings
Helps improve operating efficiency based on 4kW power consumption
Designed and Manufactured Domestically
Unified domestic support for development, manufacturing, and A/S
The Key to Uninterrupted Integration Is Auto-Einstellung and Speed Synchronization
To connect inline equipment without stopping production, the machine must be able to adapt quickly to changes in box specifications and precisely match the existing transfer speed and banding timing. AMB 1500 S/T supports dual banding, single banding, eccentric banding, and Auto-Einstellung, securing a wide response range according to site conditions. It can handle boxes from a maximum of 1500 x 1300(mm) down to a minimum of 400 x 200, accommodating various packaging conditions, and its adjustable box transfer and banding speeds enable settings aligned with the overall line flow. In addition, the 10 EA servo configuration and the application of the first domestically developed load prevention control system are important criteria when evaluating the stability required during integration.
| 항목 | Existing Line Integration Challenges | AMB 1500 S/T Response Elements |
|---|---|---|
| Line Speed Matching | Concern over mismatch between transfer speed and banding timing | Box transfer/banding speed adjustment available |
| Changes in Box Specifications | Burden of manual response when specifications change | Auto-Einstellung and support for 400 x 200 ~ 1500 x 1300(mm) |
| Continuous Operation Stability | Expanded line impact when load occurs | First domestically developed load prevention control system applied |
| After-Sales Support | Possible delay in response when issues occur after integration | Domestic development/manufacturing/A/S one-stop service |
Line Speed Matching
Existing Line Integration Challenges
Concern over mismatch between transfer speed and banding timing
AMB 1500 S/T Response Elements
Box transfer/banding speed adjustment available
Changes in Box Specifications
Existing Line Integration Challenges
Burden of manual response when specifications change
AMB 1500 S/T Response Elements
Auto-Einstellung and support for 400 x 200 ~ 1500 x 1300(mm)
Continuous Operation Stability
Existing Line Integration Challenges
Expanded line impact when load occurs
AMB 1500 S/T Response Elements
First domestically developed load prevention control system applied
After-Sales Support
Existing Line Integration Challenges
Possible delay in response when issues occur after integration
AMB 1500 S/T Response Elements
Domestic development/manufacturing/A/S one-stop service
Key Figures to Check First When Reviewing Inline Integration
Check whether the current line's box specifications fall within the range from a minimum of 400 x 200 to a maximum of 1500 x 1300(mm).
Review the speed adjustment conditions of the connection section so that the 28 cycles/min speed can align with the existing transfer flow.
Determine in advance which mode among dual banding, single banding, and eccentric banding is suitable for the site's packaging method.
Inspect the 220V, 50/60Hz power supply and 4~6kg/cm pneumatic pressure conditions together with the existing facility environment.
Check whether the site requires a domestic development, manufacturing, and A/S one-stop service, in other words, whether it is a line where post-installation maintenance response speed is important.
Points to Review from the Site Application Perspective
For sites aiming to install without stopping production, integration stability is more important than the standalone specifications of the equipment. AMB 1500 S/T clearly provides the criteria required for reviewing integration with existing lines through the first domestically developed full-servo automatic control Auto-Einstellung, the first domestically developed load prevention control system, stable banding performance, and speed adjustment functions. If you also review the dimensions of 2100 x 2600 x 1900(mm), weight of approximately 1,500kg, and power consumption of 4kW, you can assess actual installation suitability more accurately.
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